Mahjong Clamp Frame System

Parametric modular 3D-printable clamp frame for mahjong tables.

Mechanical Systems Designer / CAD Engineer2026completed95+ hours
Mahjong Clamp Frame System

Description

Engineered a modular 77 cm × 77 cm clamp-on mahjong table frame using a fully parametric CAD-driven design system optimized for consumer FDM printing. Designed a three-STL architecture consisting of middle rails, slot corners, and tenon corners, reducing manufacturing complexity while supporting 24-piece full-frame assembly. Iteratively redesigned the bridle tenon miter joint geometry to eliminate outer-face breakthrough by mathematically constraining slot depth and preserving a 2.18 mm structural wall buffer. Maintained assembly kinematics by preserving the 45° miter-normal insertion vector, proving axis-aligned alternatives geometrically impossible under solid-body constraints. Optimized for printability on the Creality K1C with support-free geometry, integrated trough pockets, tongue-and-groove rail joining, asymmetric relief channels, and structural stress validation for repeated physical use.

Key Metrics

Designed 3 reusable STL modules for 24-part assembly
Achieved full 770 mm × 770 mm frame dimensional accuracy
Eliminated outer-face slot breakthrough with 2.18 mm wall retention
Maintained collision-free full-chain assembly validation
Support-free printability across all parts

Tech Stack

Parametric CADSTL ModelingFDM 3D PrintingPETGPLAGeometric Constraint Analysis

Categories

ManufacturingHardwareToolingOpen SourceDesign